Energy-Efficient Automation Rubber Batch Cooling Machine For Continuous Batch Rubber
Equipment Introduction:
The rubber mixing batch cooler is a device specially used for cooling the rubber material after mixing, which is widely used in the rubber processing industry. The following is a detailed introduction to this equipment:
Main features
Efficient cooling
The optimized multi-layer cooling channel and the high-efficiency circulation system using stainless steel chains ensure rapid cooling of the rubber material and increase the mixing speed of the rubber
Uniform cooling
The well-designed cooling path and temperature control sensor system ensure uniform cooling of the rubber material to avoid uneven temperature drop and other temperature differences.
Automatic control
The equipment is equipped with a PLC automatic control system, which can automatically adjust the cooling speed and temperature according to the thickness of the rubber to meet the process requirements of different
rubber formulas.
Durable structure
The use of corrosion-resistant materials such as high-strength steel and stainless steel ensures long-term stable operation of the equipment in harsh environments and extends the service life of the machine.
Working principle
Feeding stage
The mixed rubber enters the cooler through the introduction device.
Cooling stage
The rubber material is rapidly cooled by the cooling medium in the cooling zone, and then passes through the air drying area through the conveyor belt. 16 fans blow air continuously to dry the water attached to the rubber and cool the rubber again to reach the set reasonable temperature
Temperature balance stage
The equipment is equipped with multiple temperature sensors. When the rubber passes through sensors at different positions, the temperature is transmitted to the control center at the same time, and the temperature is balanced in the temperature balance zone to eliminate the internal temperature difference.
Discharging stage
The cooled rubber material is discharged from the outlet of the equipment. The tail of the equipment is equipped with an automatic folding machine to automatically fold the rubber sheet and enter the next processing link.
Application scenario
Rubber product production
Such as rubber tire factories, rubber tube manufacturers, and rubber accessories manufacturers will use this equipment. During the production process, it is used to cool the mixed rubber to ensure its physical properties and quality.
Tire manufacturing
Quickly cool the mixed rubber to improve production efficiency.
Rubber seals
Used in the production process to ensure the dimensional stability of the material.
Selection and maintenance suggestions
Choose a suitable cooling medium
Choose a suitable cooling medium according to the characteristics of the material to ensure the best cooling effect.
Regular maintenance and cleaning
Regularly check the inside of the equipment and the cooling pipes, clean the scale and ensure the efficiency of the equipment.
T
emperature monitoring
Equipped with a real-time temperature monitoring system to adjust the temperature changes during the cooling process in time.
Advantages
Improve production efficiency
Quick and uniform cooling, shorten the production cycle.
Improve product quality
Control the cooling speed and temperature to improve the physical properties of the product.
Energy saving and environmental protection
Optimize the use of cooling medium and reduce energy consumption.
Summary
Rubber mixing batch cooler plays a key role in the rubber processing industry. Through efficient and automated cooling functions, it improves production efficiency and product quality. It is an important equipment in modern rubber production. It is very suitable for customers who want to improve production efficiency, reduce labor costs, and reduce the work intensity of workers. We can also design and customize the equipment according to the actual situation of the customer's factory.
Machine parameters:
| Item | XGPL-600~700 | XGPL-800~1000 |
| Maximum rubber sheet width | 600~700 | 800~1000 |
| Rubber sheet thickness | 4-12mm | 4-12mm |
| Max. line speed of front access conveyor belt | 31m/min | 36m/min |
| Max. line speed of hanging rod | 0.7-4.2m/min | 0.6-4.2m/min |
| Axial fan | 0.37kw 5760m³/min | 0.37kw 5760m³/min |
| Swing rubber range and frequency | 1.2m 10-16times/min | 1.2m 10-16times/min |
| Rubber sheet temperature after cooling | ≤ room temperature +5ºC | ≤ room temperature +5ºC |
| Speed adjustment control method | Inverter control | Inverter control |
Product Tags:
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Energy Efficient Automation Rubber Batch Cooling Machine For Continuous Batch Rubber Images
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